Nº D-11651
One sheet per panel with glue flaps — very large boxes.
Made for: Fashion & retail, Food & specialties.
Sample printed on brown-liner corrugated board, uncoated; style: shipping carton, flaps meet – FEFCO 0201.
Sample size 800 × 600 × 600 mm.
Slotted carton variants: the regular slotted case (FEFCO 0201 and family) with hand holes, air holes, a tear strip, a puzzle lock, rounded flaps or a window — picked in the product card’s Style select.
This mockup’s dieline: Shipping carton (FEFCO 0201)
Yes, commercial use included; Free adds a watermark grid at 1K, Pro exports 4K without it.
Yes — from the 800 × 600 × 600 mm sample or your own size, with the dieline redrawn.
Yes, with Pro: the die files (SVG, PDF / AI, DXF / CF2) and the CMYK print PDF; designing on the die is free.
The sample is brown-liner corrugated board with no lamination, on a dieline drawn at the size you type.
This family is built around FEFCO 0201 and a few related 02xx/03xx codes: one sheet of corrugated board carries four body panels, a manufacturer's joint (glued, stitched or taped) closes them into a sleeve, and each end has four flaps. Each variant adds one die-cut feature to the base dieline: hand holes, vents, a tear strip, locking tabs, rounded flap corners, a window, or a body split into two or four pieces when the box outgrows the die-cutter. Boxes ship flat; the packer squares them up, folds the bottom flaps, fills and closes the top.
Single-wall B flute (about 3 mm) or C flute (about 4 mm) for contents up to roughly 10–12 kg; double-wall BC (6–7 mm) for big boxes, heavy goods or high warehouse stacks. Brown kraft liners of 150–250 gsm are standard, a white top liner when colour must look clean. Every cut-out weakens the box, so when you add holes, vents or a tear strip, step up a flute or a liner grade rather than keeping the plain-box spec.
Warehouse cartons are flexo printed in 1–3 water-based colours with no lamination; for photo-quality graphics, print offset on paper and laminate it onto E or B flute (litho-lam). A PET window can only be patched onto a flat panel, never across a score. Hand holes can keep a fold-in flap of board so the edge doesn't cut fingers.
Work on the flat dieline at the exact inside size; the four body panels sit side by side, so a logo running across a score will break at the corner — give each panel its own block of content. Every die-cut feature (holes, windows, tear strips, locks) is a no-print zone: keep type at least 10–15 mm from any cut-out. Multi-piece boxes need one file per piece with join marks so the factory pairs them correctly.
When a single panel is already close to the machine width, as with the 800 × 600 × 600 mm sample for machinery or furniture; each panel is cut as its own sheet with a glue flap, and all four corners are glued or stitched.
A box this size is almost always double-wall BC or triple wall; every join is a weak point, so use 40–50 mm glue flaps and close stitching.
The base structure is the same — a four-panel body and four flaps at each end; what changes is the feature added to the cutting die, such as hand holes, vents, a tear strip, locking tabs or a window. Each feature needs its own knife or perforating rule in the die.
It depends on the size and position: two side hand holes typically cost roughly 10–20%, and large holes, holes near corners or many vents can cost more. Compression-test a real sample if the boxes will be stacked high.
Split the body into two pieces (two panels each) or four pieces (one panel each), each with a glue flap, then glue or stitch them at the corners. This is common for machinery, furniture and other bulky goods.