Mailer box with hinged lid
Nº D-11844
Accessories, cosmetics, online orders.
Made for: Cosmetics, Fashion & retail.
Sample printed on brown-liner corrugated board, uncoated; style: hinged-lid carton (mailer box, pizza box).
Sample size mm.
About this mockup
A folding mailer box (FEFCO 0427) folds from one sheet of E or B flute, needs no tape and opens like a gift box — with the 0201 carton, one of e-commerce's two most used boxes. Flexo on kraft, or offset-laminated for an unboxing moment.
- Usually holds
- Accessories, cosmetics, online orders.
- Who uses it
- Shopee and TikTok Shop sellers.
- Popular in
- Vietnam, Southeast Asia, worldwide.
- Also searched as
- mailer box · hinged lid mailer · mailer box sizes · e-commerce mailer
How to use this mockup
- Start from the undefined mm sample or type your own size.
- Design straight on its real dieline.
- Turn it in 3D, export a picture or video, or stage a scene.
This mockup’s dieline: Mailer box
Trade tips
- For e-commerce mailers, printing inside the lid is a cheap way to make the unboxing feel special.
- Flexo-printed cartons suit one or two solid colours and bold lines; fine detail and gradients blur.
- On brown corrugated, colours print darker than on screen: proof on kraft first.
- Unlaminated paper keeps its natural feel but scuffs easily: fine for short-lived packs.
Questions
Is the mailer box with hinged lid mockup free?
Yes, commercial use included; Free adds a watermark grid at 1K, Pro exports 4K without it.
Can I use my own size for the mailer box with hinged lid?
Yes — from the undefined mm sample or your own size, with the dieline redrawn.
Can I get the mailer box with hinged lid dieline for printing?
Yes, with Pro: the die files (SVG, PDF / AI, DXF / CF2) and the CMYK print PDF; designing on the die is free.
What is the mailer box with hinged lid sample printed on?
The sample is brown-liner corrugated board with no lamination, on a dieline drawn at the size you type.
Construction
One sheet of corrugated board, folded with no glue: the front and side walls double over inward for thickness and lock tabs into the base; the lid is attached to the back wall, with tuck flaps into the sides (FEFCO 0427). It opens like a gift box and closes firmly without tape.
Choosing board and material
E flute (about 1.5 mm) for cosmetics, gifts and fashion; B flute (about 3 mm) for heavier goods. A white outer liner prints better, with a kraft or white inside; pizza boxes need a food-safe inner liner.
Finishing
Flexo in 1–2 colours for shipping mailers; litho-laminated full colour for gift boxes and e-commerce brand boxes. Printing the inside of the lid creates an unboxing moment at little extra cost.
Preparing the print file
The flat layout has many doubled walls: the outer and inner faces of a wall sit side by side on the die, so rotate artwork correctly for each part. The lid is the main face; the inside of the lid shows when opened. Keep key type off the lock tabs.
Common mistakes
- Not rotating artwork for doubled walls: the inner face's pattern ends up upside down.
- B flute for a small, light box: it looks clumsy with thick corners.
- Fine halftones printed flexo straight onto corrugated: muddy.
Questions and answers
How does a 0427 mailer differ from a 0201 carton?
The 0427 folds without glue and has an attached lid that opens like a gift box — neat and sturdy for small and medium goods; the 0201 is cheaper for bulk packing and opens by cutting tape.
Can mailer boxes go by post and courier?
Yes, the doubled walls make them quite rigid; fragile goods still need padding inside.
Is printing the inside much more expensive?
Two-sided printing adds a print pass and cost, but one simple colour inside the lid is often enough to impress.
Sizes available
- 200 × 150 × 50 mm
- 250 × 200 × 80 mm
- 350 × 250 × 100 mm