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Double-wall pastry tray

Nº D-11519

Cream puffs, tarts — side cutouts to lift the pastry.

Made for: Food & specialties.

Sample printed on white-liner corrugated board, uncoated; style: one-piece corrugated box / tray (FEFCO 04xx).

Sample size 200 × 140 × 50 mm.

About this mockup

One-piece corrugated trays folded round the floor: web corners, doubled walls with locks, hand holes, or flap lids on the walls that stand up as a carry handle.

Usually holds
Choux, tarts, pastries on the counter.
Who uses it
Bakeries, supermarkets.
Popular in
Vietnam, Southeast Asia.
Also searched as
double wall pastry tray · thumb notch food tray · pastry tray mockup · reinforced paper tray

How to use this mockup

  1. Start from the 200 × 140 × 50 mm sample or type your own size.
  2. Design straight on its real dieline.
  3. Turn it in 3D, export a picture or video, or stage a scene.

Trade tips

  • For e-commerce mailers, printing inside the lid is a cheap way to make the unboxing feel special.
  • Flexo-printed cartons suit one or two solid colours and bold lines; fine detail and gradients blur.
  • White-lined corrugated gives brighter colours than brown for the same inks.
  • Unlaminated paper keeps its natural feel but scuffs easily: fine for short-lived packs.

Questions

Is the double-wall pastry tray with thumb notches mockup free?

Yes, commercial use included; Free adds a watermark grid at 1K, Pro exports 4K without it.

Can I use my own size for the double-wall pastry tray with thumb notches?

Yes — from the 200 × 140 × 50 mm sample or your own size, with the dieline redrawn.

Can I get the double-wall pastry tray with thumb notches dieline for printing?

Yes, with Pro: the die files (SVG, PDF / AI, DXF / CF2) and the CMYK print PDF; designing on the die is free.

What is the double-wall pastry tray with thumb notches sample printed on?

The sample is white-liner corrugated board with no lamination, on a dieline drawn at the size you type.

Construction

One-piece FEFCO 04xx-style trays: the base sits in the middle, four walls fold up, and the corners are either web corners folded diagonally or held by locking tabs, so there is no gap for oil or sauce to leak through. Variants add flared walls, boat-shaped ends, flap lids, double lids, a carry handle formed from two half lids, a cup holder or vents. Trays ship flat and are set up by hand in seconds without glue.

Choosing board and material

E flute (about 1.5 mm) or F/micro flute (under 1 mm) with brown or white kraft liners for food trays; large produce and display trays use B flute. Fried, oily or saucy food needs a grease-resistant liner or a PE-coated inside that is food-contact compliant; dry bakery items can sit on uncoated white kraft.

Finishing

One- or two-colour flexo in food-safe water-based ink on the outside is the norm; display trays that need photo graphics are printed offset and laminated onto E flute. Never laminate the food-contact face; leave the inside plain or PE-coated only.

Preparing the print file

Design on the cross-shaped flat layout: base in the centre, four walls and the web-corner gussets around it. The triangle in a web corner folds inside, so text placed there vanishes or ends up upside down; put the logo in the middle of a long wall. The inside base is where the food sits — keep it plain or use a light pattern.

Common mistakes

  • Solid colour inside a tray for fried food: oil soaks in, the ink bleeds and can mark the food.
  • A logo across the web-corner gusset: when the tray is set up, it folds in half inside the corner.
  • B flute for a small hot dog tray: the walls are too thick, the web corners won't tuck and the tray springs open.
  • Produce-tray vents cut close to the base score: the tray cracks when lifted full.

Questions and answers

What is the double wall on a pastry tray for?

The walls fold over on themselves, so they are two layers thick, stiffer, with a neat rounded top edge and no raw flute showing; the 200 × 140 × 50 mm sample is for choux and tarts.

How deep are the thumb notches?

Usually 15–20 mm deep and 30–40 mm wide, enough for a thumb and finger to lift a pastry or lift the whole tray out of an outer box.

What is a web corner on a paper tray?

A corner that isn't cut apart: the board at the corner folds diagonally into a triangle that presses against the wall, so the corner is sealed and sauce can't leak.

Are corrugated trays safe for hot food?

Yes, when the board and inks are food-contact compliant and the inside is grease-resistant or PE-coated; avoid recycled board of unknown origin on the food-contact face.

Do folding trays need glue?

Most FEFCO 04xx trays are set up by folding and locking tabs alone; some fast-food trays come with corners pre-glued at the factory so the shop can set them up faster.

Sizes available

  • 200 × 140 × 50 mm

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